Our Process: Residential Epoxy Flake Garage Floors

At Earthstone Epoxy, we pride ourselves on delivering garage floor systems that are not only beautiful and durable but also built to last. Our residential epoxy flake flooring process combines industrial-grade materials with expert craftsmanship to transform your garage into a clean, functional, and stylish space. Proper prep work is vital in epoxy applications, and at Earthstone Epoxy, our attention to detail and focus on preparation ensure that your floor will be fully ready! This diligence paired with our expert craftsmanship are what set us apart from our competitors.
 
Here's a step-by-step breakdown of what you can expect when you choose Earthstone Epoxy:

Step 1: Free On-Site Consultation

We start with a complimentary consultation at your home to assess your garage, measure the space, and discuss your style preferences and functional needs. We’ll show you a range of epoxy flake colors, textures, and finishes so you can select the perfect look.

What we cover:

• Concrete condition assessment
• Moisture testing (if needed)
• Color & flake selection
• Answering your questions

Step 2: Professional Surface Preparation

Proper prep is the most critical step for long-lasting results. We use industrial diamond grinding machines and dust-controlled vacuums to ensure your concrete surface is clean, porous, and ready to bond with the epoxy.
 
Our prep includes:

• Diamond grinding the entire surface
• Repairing cracks, chips, and spalls
• Cleaning and vacuuming to remove all dust and debris

Step 3: Epoxy Base Coat Application

We apply a premium-grade 100% solid epoxy base coat that acts as the adhesive layer. This self-leveling formula penetrates deep into the concrete, creating a seamless and ultra-strong bond.
 
Key benefits:

• Chemically resistant
• Long-lasting adhesion
• Creates a smooth foundation for flake application

Step 4: Decorative Flake Broadcasting

While the base coat is still wet, we broadcast your chosen decorative vinyl flakes evenly across the surface to full coverage. These flakes add texture, color depth, and slip resistance.
 
You choose the flake blend:

• From subtle neutrals to bold, custom mixes
• Light, medium, or full broadcast coverage

Step 5: Flake Curing & Excess Removal

After the flakes have cured into the epoxy base, we remove any loose flakes and scrape the floor to a smooth, consistent finish. This step ensures an even surface and enhances traction.

Step 6: Durable Polyaspartic Topcoat

Finally, we seal the entire surface with a UV-stable polyaspartic topcoat, known for its superior chemical resistance, scratch resistance, and quick curing time. This top layer locks everything in and gives your garage floor a high-performance, glossy finish.
 
Why polyaspartic?

• Fast cure: Walkable in 24 hours, driveable in 48
• Resistant to hot tire pickup, oil, salt, and chemicals
• Maintains gloss and color over time

Step 7: Final Walkthrough & Care Tips

Once the topcoat is fully cured, we perform a final walkthrough with you to ensure you’re thrilled with the result. We also provide care and maintenance tips so your garage floor stays looking amazing for years to come.

Please note that we do not do concrete polishing.